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Jeep Cherokee XJ - 10 Day Jeep Speed Racer

Turning a tired Cherokee into a JeepSpeed racer
By Drew Hardin
Photography by Drew Hardin
10 Day Jeepspeed Jeep Cherokee Xj Cherokee
10 Day Jeepspeed Jeep Cherokee Xj Cutting Stock Mount
Much of Day 1 was spent taking... 
   
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10 Day Jeepspeed Jeep Cherokee Xj Cutting Stock Mount
Much of Day 1 was spent taking stuff off the Cherokee. The interior had already been gutted, but most everything else was still on the Jeep. Even on the first day, lots of jobs, big and small, were going on all at once. As Daniel Demonteverde replaced the leaking oil-pan gasket ... Jason Rivera swapped the stock rubber front brake lines for braided steel ... and Karl Armbrust (pictured) cut sheetmetal away from the area around the front leaf-spring hanger. This will be a key juncture for the rollcage, where rear and side bars tie into the suspension mounts.
10 Day Jeepspeed Jeep Cherokee Xj Removing Rear Axle
When something big had to... 
   
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10 Day Jeepspeed Jeep Cherokee Xj Removing Rear Axle
When something big had to be done, like removing the stock rear axle and springs, the guys were called away from their individual tasks to lend a hand. The rearend will be replaced by a Currie 9-Plus racing 9-inch with 35-spline axles, 5.14 gears and a spool, hung by Deaver 4-inch spring packs.
10 Day Jeepspeed Jeep Cherokee Xj Removing Shackles
Rivera and Armbrust worked... 
   
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10 Day Jeepspeed Jeep Cherokee Xj Removing Shackles
Rivera and Armbrust worked on removing the spring hangers, while Jon Krellwitz planned the placement of the rollcage mounts. The cage, an intricate lattice of 1 3/4-inch, .120-wall chromoly tubing, was Jon's baby, and it took nearly the entire 10 days to complete.
10 Day Jeepspeed Jeep Cherokee Xj Removing Front Axle
After Demonteverde removed... 
   
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10 Day Jeepspeed Jeep Cherokee Xj Removing Front Axle
After Demonteverde removed the steering, he and Jason LaFortune unbolted and dropped out the front suspension and axle as a piece, with Armbrust looking on. Hey guys, nice poses.
10 Day Jeepspeed Jeep Cherokee Xj Ax 15 Transmition
Sierra Truck & Auto rebuilt... 
   
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10 Day Jeepspeed Jeep Cherokee Xj Ax 15 Transmition
Sierra Truck & Auto rebuilt the AX-15 manual trans with all new internals and installed a Currie Enterprises slip-yoke eliminator on the rear output shaft. The NP231 T-case went in with the tranny, though Jason will use 4WD only for the gnarlier races and stick with 2WD for the shorter runs. He'll make the switch between 2WD and 4WD by swapping front axles.
10 Day Jeepspeed Jeep Cherokee Xj Pilot Bearing Removal
Before the new trans and Clutches... 
   
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10 Day Jeepspeed Jeep Cherokee Xj Pilot Bearing Removal
Before the new trans and Clutches Unlimited racing clutch could go in, the old trans and clutch had to come out. The trans wasn't an issue, but the original pilot bearing proved stubborn, to say the least. Demonteverde actually broke a slide hammer trying to get the bearing out and had to take time to rebuild the hammer before he could start whanging on it again. It eventually came out after he took a die grinder and chisel to it.
10 Day Jeepspeed Jeep Cherokee Xj Clutch
The Clutches Unlimited racing... 
   
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10 Day Jeepspeed Jeep Cherokee Xj Clutch
The Clutches Unlimited racing clutch uses a ceramic friction material. In the upper corner of the photo is the Jeep's flywheel, machined and balanced by Sierra Truck & Auto.
10 Day Jeepspeed Jeep Cherokee Xj New Ax 15 Transmition
After putting the new flywheel... 
   
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10 Day Jeepspeed Jeep Cherokee Xj New Ax 15 Transmition
After putting the new flywheel and clutch in place, Demonteverde and LaFortune maneuver the transmission into position. Look close in the background, under the work light. See Rivera making sparks?
10 Day Jeepspeed Jeep Cherokee Xj Removing Spring Hanger
If Demonteverde's problem... 
   
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10 Day Jeepspeed Jeep Cherokee Xj Removing Spring Hanger
If Demonteverde's problem child was the pilot bearing, Rivera's challenge was removing the spring hangers. He tried drilling out the welds, then torching them. When the hangers still wouldn't budge, out came the plasma cutter. When we left the shop on Day 1, Rivera was still hacking away.

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