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1987 Jeep J 20 - Hillbilly Work Truck, Part I

Getting Started With The Suspension
By John Cappa
Photography by John Cappa
1987 Jeep J 20 Rear View
Dana Series Full Four Spring Kit
Before tearing into your FSJ,... 
   
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Dana Series Full Four Spring Kit
Before tearing into your FSJ, make sure you have all the parts to finish the lift. We ordered a full four-spring kit complete with shocks, front and rear stainless braided brake lines, steering stabilizer, and a drop pitman arm. We found out the rear U-bolts in our kit wouldn't work with the J-20's rear Dana 60 axle. They are for the smaller Dana 44s and AMC 20s commonly found in J-10s, Wagoneers, and Cherokee Chiefs.
Jb 80 Spray And Brush
Start soaking U-bolts and... 
   
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Jb 80 Spray And Brush
Start soaking U-bolts and other suspension hardware in JB-80 or other penetrating lubricant a few weeks before doing the actual install. A quick scrubbing of the threads beforehand helps the penetrating lubricant reach the threads instead of being absorbed in the gunk deposited on them.
U Bolts Top Front View
With the axle now dangling... 
   
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U Bolts Top Front View
With the axle now dangling on the springs, you can support it with a second set of jackstands to help keep it in place while you remove the U-bolts and springs with an impact gun, breaker bar, grinder, torch, plasma cutter, laser gun, or whatever is needed.
Red Bolt Pointing Bolt
The Skyjacker FSJ kit includes... 
   
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Red Bolt Pointing Bolt
The Skyjacker FSJ kit includes two different sleeves and bushings. The wider ones should be on the rear spring eye (short side of leaf spring) and the narrow sleeves and bushings are for the shackle end. Liberally grease the included urethane bushings and steel sleeves before installing them in the new front springs.
Jackstands Supporting Frame
Starting with the front, raise... 
   
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Jackstands Supporting Frame
Starting with the front, raise the Jeep and support the frame on jackstands. Leave the jack under the axle so you can raise it slightly to more easily remove the front shocks and sway bar links (if it has 'em). We simply removed our sway bar.
Jackstands Joining Bolts
Sometimes worn bushings allow... 
   
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Jackstands Joining Bolts
Sometimes worn bushings allow the shackles and spring mounts to collapse enough to where the new springs won't fit. You can spread them out using a pair of adjustable wrenches.

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