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Jeep J2000 FSJ Project Recycled Part 2

Part 2: Making Our Trail Truck More Useful, Capable, And Reliable
By John Cappa
Making Fsj Extra Capable Water Crossing
Making Fsj Extra Capable Ignition
When we bought our J2000 it... 
   
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Making Fsj Extra Capable Ignition
When we bought our J2000 it already had an HEI ignition conversion installed on the AMC 360 V-8. However, it was a cheapie import version that was a complete pile. The mechanical advance was not working properly and we tried everything to fix it. Ultimately it had been assembled with the wrong parts. The advance mechanism would make contact with the underside of the rotor. This resulted in pathetic engine performance over 1,500 rpm.
Making Fsj Extra Capable Dui
By far the best bolt-on performance... 
   
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Making Fsj Extra Capable Dui
By far the best bolt-on performance mod you can make to an AMC V-8 is an ignition upgrade. The factory ignition system is anemic and problematic, and as we found out the overseas HEI conversions were questionable at best. We ditched the crappy non-functioning HEI that came with our truck and slapped in a blueprinted Performance Distributors DUI ignition (PN 40820). The DUI is tuned specifically to our engine and now our V-8 revs like it should. The increase in reliability, power and torque is well worth the effort and expense.
Making Fsj Extra Capable Livewires
We also added Performance... 
   
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Making Fsj Extra Capable Livewires
We also added Performance Distributors LiveWires (PN C9076) and billet aluminum wire separators (PN 9100) to our V-8. The wires are numbered for each cylinder and feature chaff-resistant sleeves to protect them from damage. Don't forget to smear the included dielectric grease on the inside of the plug boots and increase the spark plug gap to 0.050-0.055 inches for best performance.
Making Fsj Extra Capable Bed
Since there isn't a lot of... 
   
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Making Fsj Extra Capable Bed
Since there isn't a lot of room behind the seats in an FSJ truck we wanted to add a box to the bed for tools, recovery gear and spare parts. A quick trip to eBay revealed this used Delta tool box (PN 819000) that we snatched up for $150 locally. We then fabricated a spare tire mount to hold our 37-inch Goodyear MT/R.
Making Fsj Extra Capable Retainer
The spare tire is held in... 
   
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Making Fsj Extra Capable Retainer
The spare tire is held in place with a urethane ORI retainer, a large 7/8-inch Home Depot bolt, and a bracket we built and attached to the underside of the bed. If you're not a fabricator you can get a similar ready-to-bolt-in version of our mount from Kartek (PN ORI-994440).
Making Fsj Extra Capable Lock
This is the underside of the... 
   
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Making Fsj Extra Capable Lock
This is the underside of the bed and our home-fabricated spare tire bracket made from a 7/8-inch nut welded to some 3/16x2-inch strap steel. The bracket is bolted to the bed and allows a smooth bed interior when the spare tire is removed for hauling junk. We drilled a 1/4-inch hole at the end of the 7/8-inch bolt so we could add a padlock to make sure our spare tire doesn't find itself a new owner.
Making Fsj Extra Capable 2D
We had previously pulled this... 
   
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Making Fsj Extra Capable 2D
We had previously pulled this Holley two-barrel Pro-Jection 2D system (PN 502-20S) off of another Jeep truck project and put it into storage. So we dusted off the box and put the used EFI system to work on this truck. The Pro-Jection 2-D requires somewhat frequent adjustment (depending on altitude) and is a far cry from the most advanced throttle body conversion available, but that's what we like about it. It's really simple to install and tune. However, it's only good for 275-hp. If you plan on daily driving or you're building a high-revving performance V-8 you'll likely be much happier with a throttle-body conversion from Howell EFI or the Edelbrock MPI kit.
Making Fsj Extra Capable Winch
OK, fine, chastise us now.... 
   
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Making Fsj Extra Capable Winch
OK, fine, chastise us now. Our winch isn't used or inexpensive. We didn't want to cheap out since, at least to us, it's a pretty important piece of equipment. Our truck came with an old (no longer manufactured) Warn front bumper that was originally designed for the Warn 8274. So we filled it with the newer version of that winch, the Warn 8274-50. Even though the basic design is over 50-years old it's still the fastest and one of the most durable winches available today, and that's why we chose it for the front of our truck. Plus if you ever need replacement parts (for any Warn winch) it's as easy as going to the Warn website and ordering exactly what you need from detailed exploded diagrams. Try that with your import winch!
Making Fsj Extra Capable Open
Last but not least we needed... 
   
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Making Fsj Extra Capable Open
Last but not least we needed more traction so we added an Auburn ECTED electric locker to our Dana 44 rear axle. It's a clutch-type limited-slip that acts like a spool with the flip of a switch. Considering our heavy FSJ truck, 360 V-8, manual transmission, and 37-inch tires we're asking a lot of our new locker. So far the performance of the limited slip has impressed us and the locker has worked flawlessly. Keep an eye out in an upcoming issue of Jp for the ECTED's installation and a long-term performance evaluation.
Auburn Gear
260/925-3200

Auburngear.com/aftermarket/
Kartek
kartek.com
Edelbrock
310.781.2222

edelbrock.com
Performance Distributors
901/396-5782

performancedistributors.com
Holley
800/Holley-1

holley.com
Warn
www.warn.com
Howell Engine Developments

Jeep Commander Research
Jeep Commander Get information on specs, safety features, pricing, and equipment options for the new Jeep Commander. The Commander gets 14 mpg in the city and 13 on the highway. It has had 4 vehicle recalls, which can give you an idea about its reliability. Also check out the Jeep Compass and the Jeep Grand Cherokee.

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