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Easy Assist

Install a ram-assist steering system at home
From the February, 2009 issue of Jp
By John Cappa
Photography by John Cappa
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Almost all Jeeps that came... 
   
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Almost all Jeeps that came with power steering use a GM 800-style box. Ours was no different. We removed the steering box from the Jeep and cleaned it up. You don't want dirt or anything getting into the box itself.
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The holes need to be drilled... 
   
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The holes need to be drilled in these locations (note scribe and punch marks along the casting lines and in line with the ports).
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We predrilled the holes with... 
   
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We predrilled the holes with a 1/4-inch drill bit then opened them both up with a 7/16-inch bit. The upper hole should be drilled just under one-inch deep (0.94), and the lower hole should be drilled 1/2-inch deep. There may be some thickness variances between steering boxes, so take it slow. Use a small magnet to fish out any metal shavings left from drilling.
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Pack the holes with a sticky... 
   
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Pack the holes with a sticky grease to keep metal chips from getting inside the steering box while tapping the holes to 1/4 NPT. Also smear it on the flutes of the pipe tap.
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Again, use a magnet to fish... 
   
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Again, use a magnet to fish out the leftover metal chips in the grease. When you get 'em all, wipe out the remaining grease with a rag. If it looks like it's too involved you can send your steering box to West Texas Off Road, and they'll drill and tap it for you. The company can also rebuild the box if it needs it.
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We used NAPA fittings (AN-9... 
   
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We used NAPA fittings (AN-9 to 1/4 NPT) but West Texas Off Road has 'em in stock. Don't forget the Teflon tape on the pipe ports. We also purchased some caps for the ports. If we ever find a way to damage the 1/4-inch-thick ram body or cut a hose, we can seal off the box and run standard power steering in a pinch.
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The Redneck Ram can be ordered... 
   
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The Redneck Ram can be ordered in several different lengths. Typically a Dana 30 and some 44s use a six-inch ram, where other Dana 44s and Dana 60s need an eight-inch unit. Our Rockwell axle needed a nine-incher. The length needed can vary so make sure you measure your tie-rod swing before ordering. The rams are available in 1 1/2-inch and 1 3/4-inch bores. The 1 3/4-inch units will provide more power assist but will move slightly slower than the 1 1/2-inch units. We weren't too worried about speed and we had plenty of room, so we went for the 1 3/4-incher. We centered it and tack welded it in place then checked for clearance when turned. Mount the ram as parallel as possible to the tie rod it is being attached to.
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Once you're sure the ram is... 
   
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Once you're sure the ram is in the clear you can remove it and fully weld the tabs to the housing and tie rod. Leave a loosely tightened bolt in the mounting holes when welding to keep heat distortion from spreading the brackets.
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West Texas Off Road offers... 
   
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West Texas Off Road offers precut hoses with fittings in 3-, 3 1/2-, 4- and 4 1/2-foot lengths. Route the hoses away from the engine pulleys, drag link and any moving suspension components that can damage them.
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West Texas Off Road

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