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Poly Performance Jeep Wrangler TJ Sport Cage - Pre-Fabricaged

No Bender Required TJ Sport Cage
By Christian Hazel
Poly Performance Sport Cage Welding

Poly Performance Sport Cage Parts
This photo doesn't show the entire Poly Performance Sport Cage kit, but it does show the clean notches, tubing labels, and exceptionally clean condition of the tubing as it arrived for installation. The material is 1 3/4-inch, 0.120-wall DOM and the brackets are laser cut and ready for welding.
Poly Performance Sport Cage Floor Plate
Miller began the installation by bolting in the B-pillar floor plates. The plates feature slotted tabs for a bit of leeway to allow for factory irregularities in bolting to the cage plate holes.
Poly Performance Sport Cage Downbar
Rather than trying to snake the forward downbars in front of or beside the dash, the Poly Performance Sport Cage pierces the dash, for a straight shot to the floor. The bars clear all of the A/C ducting and factory components.
Poly Performance Sport Cage Front View
In order to keep shipping costs reasonable, the cage bars are kept to a moderate length. Smaller 11/2-inch, 0.120-wall tubing slides inside the larger tube as a coupler and allows the tube to be welded together with no loss in strength.
Poly Performance Sport Cage Windshield Brackets
Once the cage sides were assembled and a few crossbars inserted and tacked together, Miller bolted the windshield brackets to the windshield frame. The cage kit includes steel spacers to get the correct windshield rake. Once the spacer pack thickness was determined, Miller welded the brackets to the cage.
Poly Performance Sport Cage Cage Tie In
The optional forward cage tie-in kit is an added strength feature we highly recommend for any serious trail rig. The poly bushing allows for some movement between the chassis and frame without compromising the strength of the mount.
Poly Performance Sport Cage Shoulder Harness
Although we're cheating a little on the install, you can see the optional shoulder harness kit after Miller fully TIG welded the cage and sent it out for powdercoating.
Poly Performance Sport Cage Top
As an indication of just how good the fitment is on the Poly Performance Sport Cage, the factory hardware necessary for use with the factory full hard doors bolted right up after Miller drilled a couple holes.
Poly Performance Sport Cage Finished
Miller bent up and added the center bar in between the Sport Cage's forward diagonal spreaders just out of personal preference, but otherwise this is the finished version. We think this cage kit offers a lot of protection without intruding into the cargo/rear seat or front passenger areas. And it just plain looks killer.

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